Fuel cell stack with metallic bipolar plates

ZBT presents stack development at World of Energy Solutions / FCELL

At the FCELL 2014, ZBT presented the development of a 300cm² active area fuel cell stack with metallic bipolar plates for automotive applications. The 30kW fuel cell stack will be integrated in a battery electric vehicle to extend the vehicle’s range. Project partners of the BREEZE project are FEV GmbH, Gräbener Maschinentechnik GmbH and the Institute for Combustion Engines of RWTH Aachen University.

ZBT has performed detailed benchmarks of available MEA and coating technologies for metallic bipolar plates and has developed the design of the bipolar plates in cooperation with Gräbener Maschinentechnik. The flowfield has been optimized using CFD simulations and a rapid-prototyping flowfieldbenchmark process, that helps to significantly reduce development time and –cost. A sealing concept for the combination of bipolar plate and MEA was developed by ZBT and produced with inhouse automated dispensing technology. Currently the stacks are running on ZBT’s testbenches, they are achieving power densities in excess of 1 W/cm² under dry cathode operating conditions.

As independent service provider ZBT offers engineering support for your fuel cell stack or system development.

  • department fuel cells and systems
  • gasket technologies
  • metallic bipolar plates
  • automotive stacks
  • Service: characterising fc components
  • elektro mobility

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