{"id":12527,"date":"2022-09-01T10:00:00","date_gmt":"2022-09-01T10:00:00","guid":{"rendered":"https:\/\/zbt.de\/projects\/h2revier-development-of-scalable-production-for-fuel-cell-systems\/"},"modified":"2025-08-21T08:40:36","modified_gmt":"2025-08-21T08:40:36","slug":"h2revier-development-of-scalable-production-for-fuel-cell-systems","status":"publish","type":"project","link":"https:\/\/zbt.de\/en\/projects\/h2revier-development-of-scalable-production-for-fuel-cell-systems\/","title":{"rendered":"H2Revier \u2013 Development of scalable production for fuel cell systems"},"content":{"rendered":"<section class=\"text-teaser text-teaser--white\">\n  <h2 class=\"text-teaser__heading\">H2Revier \u2013 Development of scalable production of fuel cell systems, taking into account and integrating testing processes<\/h2>\n  <div class=\"text-teaser__text\"><p>The \u201cH2Revier\u201d research project is a joint project aimed at developing and implementing the foundations for the establishment of fuel cell system production in the Rhineland. The market penetration of fuel cells is currently still hampered by high costs over the entire life cycle. These are largely determined by manufacturing costs and are mainly attributable to low production volumes, meaning that the total costs are currently hardly competitive due to expensive assembly and testing processes and unused economies of scale. A major cost driver here is the high variance in system design. In order to increase the marketability of fuel cells, production processes are to be researched and improved within the framework of this project. To this end, production and start-up planning for system assembly and testing will first be developed. The key aspects here are the scalability of the quantities and an economic feasibility study. As a result, a system testing concept will be developed and an end-of-line test bench designed for validation. The next project phase involves planning and implementing the ramp-up of system assembly and testing the concept developed in the previous phase. The final assembled fuel cell systems will then be tested on the end-of-line test bench and, if they pass, integrated into a demonstrator vehicle. The necessary overall system assembly and the end-of-line test benches for commissioning will be set up as part of this project and will serve as the basis for the detailed planning and design of a scaled fuel cell system production for up to 2,000 vehicles per year in collaboration with the project partners and other companies in the Rhineland region. In the long term, this number is to be increased further.<\/p>\n<div class=\"col-right\">\n<p><strong>Time frame:<\/strong><br \/>\n2022-09-01 \u2013 2025-02-28<\/p>\n<p><strong>Implementing body:<\/strong><br \/>\nThe Hydrogen and Fuel Cell Center GmbH, Duisburg, North Rhine-Westphalia<\/p>\n<p><strong>Funding code<\/strong>:<br \/>\n03EN5026DV<\/p>\n<p><strong>Joint project:<\/strong><br \/>\n01248444\/1 \u2013 H2Revier<\/p>\n<p><strong>Funding body:<\/strong><br \/>\nFederal Ministry for Economic Affairs and Climate Protection (BMWK.IIB5)<\/p>\n<p><strong>Project management:<\/strong><br \/>\nForschungszentrum J\u00fclich GmbH (PT-J.ESN5)<\/p>\n<\/div>\n<p><strong>Source:<\/strong><br \/>\n<a href=\"https:\/\/www.enargus.de\/pub\/bscw.cgi\/?op=enargus.eps2&amp;q=wasserstoff&amp;m=1&amp;v=10&amp;s=7&amp;y=1&amp;id=17128665\" target=\"_blank\" rel=\"noopener\">https:\/\/www.enargus.de\/pub\/bscw.cgi\/?op=enargus.eps2&amp;q=wasserstoff&amp;m=1&amp;v=10&amp;s=7&amp;y=1&amp;id=17128665<\/a><\/p>\n<\/div>\n<\/section>\n<section class=\"latest-project latest-project--white\">\n    \n            <div class=\"latest-project__grid\">\n                                                                                                <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/past-el\/\" class=\"project-card\" title=\"pAST-EL - Predictive AST Protocols for Alkaline Electrolysis\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"644\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/DSC_7095-1024x644.jpg\" class=\"project-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/DSC_7095-1024x644.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/DSC_7095-300x189.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/DSC_7095-768x483.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/DSC_7095-1536x966.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/DSC_7095-2048x1287.jpg 2048w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/DSC_7095-1320x830.jpg 1320w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-08-17T15:41:27+00:00\">\n            17. August, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">pAST-EL &#8211; Predictive AST Protocols for Alkaline Electrolysis<\/h4>\n        <p class=\"project-card__text\">As part of the pAST-EL project, ZBT and DLR are developing predictive stress tests and machine learning models to detect degradation more quickly, predict service life more reliably, and optimise operating strategies for electrolysers.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/greljet\/\" class=\"project-card\" title=\"grELjet\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"674\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/07\/membran-mea-xrm-1024x674.jpg\" class=\"project-card__image wp-post-image\" alt=\"R\u00f6ntgenmikroskopaufnahmer einer Membran-Elektroden-Einheit (MEA)\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/07\/membran-mea-xrm-1024x674.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/07\/membran-mea-xrm-300x197.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2026\/07\/membran-mea-xrm-768x505.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2026\/07\/membran-mea-xrm.jpg 1152w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-08-03T15:35:00+00:00\">\n            3. August, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">grELjet<\/h4>\n        <p class=\"project-card__text\">As part of the grELjet project, ZBT is collaborating with Fraunhofer ENAS to develop spatially resolved, optimised catalyst layers designed to reduce the iridium requirements of PEM electrolysers and increase their efficiency.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/nh3-hrs\/\" class=\"project-card\" title=\"NH3-HRS\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"684\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/04\/DSC_6097-Bearbeitet-1024x684.jpg\" class=\"project-card__image wp-post-image\" alt=\"Teststand f\u00fcr Ammoniak-Craccker in gro\u00dfem Labor\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/04\/DSC_6097-Bearbeitet-1024x684.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/DSC_6097-Bearbeitet-300x200.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/DSC_6097-Bearbeitet-768x513.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/DSC_6097-Bearbeitet-1536x1025.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/DSC_6097-Bearbeitet-2048x1367.jpg 2048w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/DSC_6097-Bearbeitet-1320x881.jpg 1320w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-08-03T13:11:09+00:00\">\n            3. August, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">NH3-HRS<\/h4>\n        <p class=\"project-card__text\">The NH3-HRS project is developing a compact system that converts ammonia directly into high-purity hydrogen at hydrogen refueling stations.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/h2b-is-hydrogen-the-right-solution-for-energy-intensive-smes\/\" class=\"project-card\" title=\"H2B \u2013 Is Hydrogen the Right Solution for Energy-Intensive SMEs?\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/07\/Kick-off-H2B_1-1024x768.jpeg\" class=\"project-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/07\/Kick-off-H2B_1-1024x768.jpeg 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/07\/Kick-off-H2B_1-300x225.jpeg 300w, https:\/\/zbt.de\/app\/uploads\/2026\/07\/Kick-off-H2B_1-768x576.jpeg 768w, https:\/\/zbt.de\/app\/uploads\/2026\/07\/Kick-off-H2B_1-1536x1152.jpeg 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/07\/Kick-off-H2B_1-2048x1536.jpeg 2048w, https:\/\/zbt.de\/app\/uploads\/2026\/07\/Kick-off-H2B_1-1320x990.jpeg 1320w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-07-31T07:08:50+00:00\">\n            31. July, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">H2B \u2013 Is Hydrogen the Right Solution for Energy-Intensive SMEs?<\/h4>\n        <p class=\"project-card__text\">New Interreg Project H2B Provides Entrepreneurs with Clarity on Hydrogen as an Energy Solution.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/galwani\/\" class=\"project-card\" title=\"GALWANi \u2013 Nanowire Electrodes for Alkaline Water Electrolysis\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-labor-elektrochemische-komponenten-beschichtung-peinecke-1024x683.jpg\" class=\"project-card__image wp-post-image\" alt=\"Two scientists in white lab coats are examining a material sample in the Electrochemical Components Laboratory.\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-labor-elektrochemische-komponenten-beschichtung-peinecke-1024x683.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-labor-elektrochemische-komponenten-beschichtung-peinecke-300x200.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-labor-elektrochemische-komponenten-beschichtung-peinecke-768x512.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-labor-elektrochemische-komponenten-beschichtung-peinecke-1536x1025.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-labor-elektrochemische-komponenten-beschichtung-peinecke-1320x880.jpg 1320w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-labor-elektrochemische-komponenten-beschichtung-peinecke.jpg 2000w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-07-30T08:03:55+00:00\">\n            30. July, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">GALWANi \u2013 Nanowire Electrodes for Alkaline Water Electrolysis<\/h4>\n        <p class=\"project-card__text\">The GALWANi project is developing customized nickel and nickel-iron nanowire electrodes for more powerful and efficient alkaline electrolysers.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                        <\/div>\n    <\/section>","protected":false},"excerpt":{"rendered":"<p>H2Revier is developing the foundations for scalable and economical fuel cell system production in the former mining region (Revier) in the Rhineland. Standardised processes, automated system assembly and end-of-line testing are intended to significantly increase production volumes and reduce production costs. <\/p>\n","protected":false},"featured_media":4919,"parent":0,"template":"","class_list":["post-12527","project","type-project","status-publish","has-post-thumbnail","hentry"],"acf":{"date":"20220901"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>H2Revier \u2013 Development of scalable production for fuel cell systems - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/zbt.de\/en\/projects\/h2revier-development-of-scalable-production-for-fuel-cell-systems\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"H2Revier \u2013 Development of scalable production for fuel cell systems - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH\" \/>\n<meta property=\"og:description\" content=\"H2Revier is developing the foundations for scalable and economical fuel cell system production in the former mining region (Revier) in the Rhineland. 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