{"id":12527,"date":"2022-09-01T10:00:00","date_gmt":"2022-09-01T10:00:00","guid":{"rendered":"https:\/\/zbt.de\/projects\/h2revier-development-of-scalable-production-for-fuel-cell-systems\/"},"modified":"2025-08-21T08:40:36","modified_gmt":"2025-08-21T08:40:36","slug":"h2revier-development-of-scalable-production-for-fuel-cell-systems","status":"publish","type":"project","link":"https:\/\/zbt.de\/en\/projects\/h2revier-development-of-scalable-production-for-fuel-cell-systems\/","title":{"rendered":"H2Revier \u2013 Development of scalable production for fuel cell systems"},"content":{"rendered":"<section class=\"text-teaser text-teaser--white\">\n  <h2 class=\"text-teaser__heading\">H2Revier \u2013 Development of scalable production of fuel cell systems, taking into account and integrating testing processes<\/h2>\n  <div class=\"text-teaser__text\"><p>The \u201cH2Revier\u201d research project is a joint project aimed at developing and implementing the foundations for the establishment of fuel cell system production in the Rhineland. The market penetration of fuel cells is currently still hampered by high costs over the entire life cycle. These are largely determined by manufacturing costs and are mainly attributable to low production volumes, meaning that the total costs are currently hardly competitive due to expensive assembly and testing processes and unused economies of scale. A major cost driver here is the high variance in system design. In order to increase the marketability of fuel cells, production processes are to be researched and improved within the framework of this project. To this end, production and start-up planning for system assembly and testing will first be developed. The key aspects here are the scalability of the quantities and an economic feasibility study. As a result, a system testing concept will be developed and an end-of-line test bench designed for validation. The next project phase involves planning and implementing the ramp-up of system assembly and testing the concept developed in the previous phase. The final assembled fuel cell systems will then be tested on the end-of-line test bench and, if they pass, integrated into a demonstrator vehicle. The necessary overall system assembly and the end-of-line test benches for commissioning will be set up as part of this project and will serve as the basis for the detailed planning and design of a scaled fuel cell system production for up to 2,000 vehicles per year in collaboration with the project partners and other companies in the Rhineland region. In the long term, this number is to be increased further.<\/p>\n<div class=\"col-right\">\n<p><strong>Time frame:<\/strong><br \/>\n2022-09-01 \u2013 2025-02-28<\/p>\n<p><strong>Implementing body:<\/strong><br \/>\nThe Hydrogen and Fuel Cell Center GmbH, Duisburg, North Rhine-Westphalia<\/p>\n<p><strong>Funding code<\/strong>:<br \/>\n03EN5026DV<\/p>\n<p><strong>Joint project:<\/strong><br \/>\n01248444\/1 \u2013 H2Revier<\/p>\n<p><strong>Funding body:<\/strong><br \/>\nFederal Ministry for Economic Affairs and Climate Protection (BMWK.IIB5)<\/p>\n<p><strong>Project management:<\/strong><br \/>\nForschungszentrum J\u00fclich GmbH (PT-J.ESN5)<\/p>\n<\/div>\n<p><strong>Source:<\/strong><br \/>\n<a href=\"https:\/\/www.enargus.de\/pub\/bscw.cgi\/?op=enargus.eps2&amp;q=wasserstoff&amp;m=1&amp;v=10&amp;s=7&amp;y=1&amp;id=17128665\" target=\"_blank\" rel=\"noopener\">https:\/\/www.enargus.de\/pub\/bscw.cgi\/?op=enargus.eps2&amp;q=wasserstoff&amp;m=1&amp;v=10&amp;s=7&amp;y=1&amp;id=17128665<\/a><\/p>\n<\/div>\n<\/section>\n<section class=\"latest-project latest-project--white\">\n    \n            <div class=\"latest-project__grid\">\n                                                                                                <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/pemelyonroll-scalable-roll-to-roll-production-for-pem-electrolysis-meas\/\" class=\"project-card\" title=\"PEMELYonROLL: Scalable roll-to-roll production for PEM electrolysis MEAs\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"577\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-1024x577.jpg\" class=\"project-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-1024x577.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-300x169.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-768x432.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-1536x865.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-1320x743.jpg 1320w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-04-07T07:42:44+00:00\">\n            7. April, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">PEMELYonROLL: Scalable roll-to-roll production for PEM electrolysis MEAs<\/h4>\n        <p class=\"project-card__text\">The PEMELYonROLL project is developing scalable manufacturing processes for high-performance CCM and MEA for PEM water electrolysis. The aim is to develop material-efficient, quality-assured and industry-oriented manufacturing processes. <\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/nereus-next-generation-scalable-aem-electrolysers-as-sustainable-hydrogen-production-system\/\" class=\"project-card\" title=\"NEREUS - Next-Generation Scalable AEM Electrolysers as Sustainable Hydrogen Production System\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-768x1024.jpg\" class=\"project-card__image wp-post-image\" alt=\"Laboratory Test Bench\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-768x1024.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-225x300.jpg 225w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-1152x1536.jpg 1152w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-1536x2048.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-1320x1760.jpg 1320w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-03-30T14:45:08+00:00\">\n            30. March, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">NEREUS &#8211; Next-Generation Scalable AEM Electrolysers as Sustainable Hydrogen Production System<\/h4>\n        <p class=\"project-card__text\">NEREUS develops next-generation anion exchange membrane electrolysers (AEM electrolysers) for high-performance, long-lasting and cost-efficient hydrogen production.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/fency-pem-production-and-use-of-precious-metal-free-fe-n-c-catalysts\/\" class=\"project-card\" title=\"FeNCy-PEM - Production and use of precious metal-free Fe-N-C catalysts\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"656\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-1024x656.jpg\" class=\"project-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-1024x656.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-300x192.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-768x492.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-1536x983.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-2048x1311.jpg 2048w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-1320x845.jpg 1320w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-03-30T11:33:48+00:00\">\n            30. March, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">FeNCy-PEM &#8211; Production and use of precious metal-free Fe-N-C catalysts<\/h4>\n        <p class=\"project-card__text\">FeNCy-PEM develops scalable, precious metal-free Fe-N-C catalysts and integrates them into the production and application of PEM fuel cells.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/hyqualitylab4nrw-laboratory-for-ai-supported-quality-control-and-assurance-in-h2-research\/\" class=\"project-card\" title=\"HyQualityLab4NRW - Laboratory for AI-supported quality control and assurance in H2 research\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/zbt.de\/app\/uploads\/2024\/10\/jrf-gr-154-1024x683.jpg\" class=\"project-card__image wp-post-image\" alt=\"3D X-ray microscope at the ZBT - The Hydrogen and Fuel Cell Center for the investigation of hydrogen technologies\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2024\/10\/jrf-gr-154-1024x683.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2024\/10\/jrf-gr-154-300x200.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2024\/10\/jrf-gr-154-768x512.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2024\/10\/jrf-gr-154-1536x1024.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2024\/10\/jrf-gr-154-2048x1366.jpg 2048w, https:\/\/zbt.de\/app\/uploads\/2024\/10\/jrf-gr-154-1320x880.jpg 1320w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-03-17T18:30:57+00:00\">\n            17. March, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">HyQualityLab4NRW &#8211; Laboratory for AI-supported quality control and assurance in H2 research<\/h4>\n        <p class=\"project-card__text\">With the &#8220;HyQualityLab4NRW&#8221;, a high-performance AI-supported material analysis laboratory is being set up at the ZBT to enable research institutions and industry to carry out comprehensive quality control of their products.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/parzell-qualitative-and-quantitative-pfas-analysis-in-realistic-pem-electrolysis-and-fuel-cell-operation\/\" class=\"project-card\" title=\"PARZELL: Qualitative and quantitative PFAS analysis in realistic PEM electrolysis and fuel cell operation\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"706\" src=\"https:\/\/zbt.de\/app\/uploads\/2025\/02\/17_DSC_2899-Pano-Bearbeitet_ohne_Typenbezeichnung-1024x706.jpg\" class=\"project-card__image wp-post-image\" alt=\"Blick ins Hy-Lab des ZBT - Zentrum f\u00fcr BrennstoffzellenTechnik, in dem Wasserstoffproben auf ihre Reinheit untersucht werden\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2025\/02\/17_DSC_2899-Pano-Bearbeitet_ohne_Typenbezeichnung-1024x706.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2025\/02\/17_DSC_2899-Pano-Bearbeitet_ohne_Typenbezeichnung-300x207.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2025\/02\/17_DSC_2899-Pano-Bearbeitet_ohne_Typenbezeichnung-768x529.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2025\/02\/17_DSC_2899-Pano-Bearbeitet_ohne_Typenbezeichnung-1536x1058.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2025\/02\/17_DSC_2899-Pano-Bearbeitet_ohne_Typenbezeichnung-2048x1411.jpg 2048w, https:\/\/zbt.de\/app\/uploads\/2025\/02\/17_DSC_2899-Pano-Bearbeitet_ohne_Typenbezeichnung-1320x910.jpg 1320w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-03-12T09:29:22+00:00\">\n            12. March, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">PARZELL: Qualitative and quantitative PFAS analysis in realistic PEM electrolysis and fuel cell operation<\/h4>\n        <p class=\"project-card__text\">The PARZELL research project systematically investigates the release of PFAS from PEM electrolysers and PEM fuel cells and develops methods to realistically measure, evaluate and reduce emissions in the long term.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                        <\/div>\n    <\/section>","protected":false},"excerpt":{"rendered":"<p>H2Revier is developing the foundations for scalable and economical fuel cell system production in the former mining region (Revier) in the Rhineland. Standardised processes, automated system assembly and end-of-line testing are intended to significantly increase production volumes and reduce production costs. <\/p>\n","protected":false},"featured_media":4919,"parent":0,"template":"","class_list":["post-12527","project","type-project","status-publish","has-post-thumbnail","hentry"],"acf":{"date":"20220901"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>H2Revier \u2013 Development of scalable production for fuel cell systems - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/zbt.de\/en\/projects\/h2revier-development-of-scalable-production-for-fuel-cell-systems\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"H2Revier \u2013 Development of scalable production for fuel cell systems - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH\" \/>\n<meta property=\"og:description\" content=\"H2Revier is developing the foundations for scalable and economical fuel cell system production in the former mining region (Revier) in the Rhineland. 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