{"id":12083,"date":"2021-10-01T10:00:00","date_gmt":"2021-10-01T10:00:00","guid":{"rendered":"https:\/\/zbt.de\/projects\/fcpp\/"},"modified":"2025-08-19T12:05:28","modified_gmt":"2025-08-19T12:05:28","slug":"fcpp","status":"publish","type":"project","link":"https:\/\/zbt.de\/en\/projects\/fcpp\/","title":{"rendered":"FCPP - Development of a cost-effective and high-performance fuel cell stack for series productionFCPP"},"content":{"rendered":"<section class=\"text-teaser text-teaser--white\">\n  <h2 class=\"text-teaser__heading\">FCPP &#8211; Development of a cost-effective and high-performance fuel cell stack for series productionFCPP<\/h2>\n  <div class=\"text-teaser__text\"><div class=\"header\">Together with its partners W\u00e4taS, Laufenberg, FEV, Olbrich and RWTH Aachen University, ZBT is developing a fuel cell stack that offers high performance and robustness at a lower cost than products currently available on the market.<\/div>\n<div class=\"teaser-text\">\n<p class=\"bodytext\">The core challenges hindering the <b>market penetration of fuel cells<\/b> are their service life and high costs over their entire life cycle. These are currently determined largely by manufacturing costs and are attributable to expensive manufacturing technologies that are not designed for mass production. <\/p>\n<p class=\"bodytext\">The FCPP (Fuel Cell Performance Production) project aims to develop and manufacture a fuel cell stack using large-scale, cost-effective production technology that offers high performance and robustness as well as marketable efficiency at <b>lower costs<\/b> than current products on the market. To this end, a cost-effective and resource-efficient inline coating process is being developed and validated. <\/p>\n<p class=\"bodytext\">In parallel, ZBT is working with W\u00e4taS to research a particularly <b>robust stack design<\/b> for high durability requirements with outputs of &gt; 120 kW for commercial vehicle applications. To this end, ZBT is focusing on the following research topics: <\/p>\n<\/div>\n<div class=\"news-text-wrap\">\n<ul>\n<li>Maximising the area utilisation of the cell design to increase volumetric and gravimetric power density and reduce material usage<\/li>\n<li>Research into long-life substrate materials and coatings for bipolar plates for commercial vehicle applications<\/li>\n<li>Research into the influence of component tolerances on the assembly process and stack performance<\/li>\n<li>Development of a robust stack assembly process<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/section>\n\n\n<section class=\"latest-project latest-project--white\">\n            <h2 class=\"latest-project__heading\">Further projects<\/h2>\n    \n            <div class=\"latest-project__grid\">\n                                                                                                <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/pemelyonroll-scalable-roll-to-roll-production-for-pem-electrolysis-meas\/\" class=\"project-card\" title=\"PEMELYonROLL: Scalable roll-to-roll production for PEM electrolysis MEAs\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"577\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-1024x577.jpg\" class=\"project-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-1024x577.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-300x169.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-768x432.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-1536x865.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL-1320x743.jpg 1320w, https:\/\/zbt.de\/app\/uploads\/2026\/04\/KickOff_PEMELYonROLL.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-04-07T07:42:44+00:00\">\n            7. April, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">PEMELYonROLL: Scalable roll-to-roll production for PEM electrolysis MEAs<\/h4>\n        <p class=\"project-card__text\">The PEMELYonROLL project is developing scalable manufacturing processes for high-performance CCM and MEA for PEM water electrolysis. The aim is to develop material-efficient, quality-assured and industry-oriented manufacturing processes. <\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/nereus-next-generation-scalable-aem-electrolysers-as-sustainable-hydrogen-production-system\/\" class=\"project-card\" title=\"NEREUS - Next-Generation Scalable AEM Electrolysers as Sustainable Hydrogen Production System\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-768x1024.jpg\" class=\"project-card__image wp-post-image\" alt=\"Laboratory Test Bench\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-768x1024.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-225x300.jpg 225w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-1152x1536.jpg 1152w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-1536x2048.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-1320x1760.jpg 1320w, https:\/\/zbt.de\/app\/uploads\/2025\/08\/20250630_095436-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-03-30T14:45:08+00:00\">\n            30. March, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">NEREUS &#8211; Next-Generation Scalable AEM Electrolysers as Sustainable Hydrogen Production System<\/h4>\n        <p class=\"project-card__text\">NEREUS develops next-generation anion exchange membrane electrolysers (AEM electrolysers) for high-performance, long-lasting and cost-efficient hydrogen production.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                                                        <div class=\"latest-project__item\">\n                            <a href=\"https:\/\/zbt.de\/en\/projects\/fency-pem-production-and-use-of-precious-metal-free-fe-n-c-catalysts\/\" class=\"project-card\" title=\"FeNCy-PEM - Production and use of precious metal-free Fe-N-C catalysts\">\n    <div class=\"project-card__header\">\n        <figure class=\"project-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"656\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-1024x656.jpg\" class=\"project-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-1024x656.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-300x192.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-768x492.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-1536x983.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-2048x1311.jpg 2048w, https:\/\/zbt.de\/app\/uploads\/2026\/03\/NvdS-1802-1320x845.jpg 1320w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"project-card__body\">\n        <time class=\"project-card__published\" datetime=\"2026-03-30T11:33:48+00:00\">\n            30. March, 2026\n        <\/time>\n        <h4 class=\"project-card__title\">FeNCy-PEM &#8211; Production and use of precious metal-free Fe-N-C catalysts<\/h4>\n        <p class=\"project-card__text\">FeNCy-PEM develops scalable, precious metal-free Fe-N-C catalysts and integrates them into the production and application of PEM fuel cells.<\/p>\n    <\/div>\n    <div class=\"project-card__footer\">\n        <div class=\"project-card__action\">\n            <span class=\"project-card__more\">Read more<\/span>\n            <i class=\"project-card__arrow\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>                        <\/div>\n                                                                        <\/div>\n    <\/section>","protected":false},"excerpt":{"rendered":"<p>Fuel cell stacks with high performance and long service life thanks to cost-effective manufacturing technologies for use in commercial vehicles.<\/p>\n","protected":false},"featured_media":4682,"parent":0,"template":"","class_list":["post-12083","project","type-project","status-publish","has-post-thumbnail","hentry"],"acf":{"date":"20211001"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.3 - 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