{"id":5995,"date":"2014-01-09T11:27:00","date_gmt":"2014-01-09T11:27:00","guid":{"rendered":"https:\/\/prod.zbt.compositas.io\/?post_type=news&#038;p=5995"},"modified":"2025-02-13T11:30:56","modified_gmt":"2025-02-13T11:30:56","slug":"ethanol-fuel-processor","status":"publish","type":"news","link":"https:\/\/zbt.de\/en\/news\/ethanol-fuel-processor\/","title":{"rendered":"Ethanol Fuel Processor"},"content":{"rendered":"<section class=\"text-teaser text-teaser--white\">\n  <h2 class=\"text-teaser__heading\">Ethanol Fuel Processor<\/h2>\n  <div class=\"text-teaser__text\"><div class=\"teaser-text\">\n<div class=\"teaser-text\">\n<div class=\"teaser-text\">\n<p class=\"bodytext\">Hydrogen production for PEM Fuel Cell Applications<\/p>\n<\/div>\n<div class=\"news-img-wrap\">\n<div class=\"outer\">\n<div class=\"mediaelement mediaelement-image\">\n<div class=\"news-text-wrap\">\n<p class=\"bodytext\">ZBT developed a compact ethanol fuel processor for small scale high temperature and low temperature polymer electrolyte membrane fuel cell (PEMFC) systems in the range of 200 \u2013 500 W electrical power. Promising markets for reformer fuel cell systems based on ethanol are mobile or portable leisure and security applications as well as small scale stationary off grid power supply and backup power. Main components of the fuel processor which had to be developed were the reformer reactor, the shift-converter, a catalytic burner, evaporators and heat exchangers. Special attention turned on the homogeneous evaporation of the liquid reactants ethanol and water for the reformer and burner and on the development of an efficient and autarkic start up method, respectively. Theoretical as well as experimental work has been carried out for all main components separately including for example catalyst screening and evaporator performance tests in a first project period. Afterwards all components have been assembled to a complete fuel processor which has been qualified with various operation parameter set ups. The overall start up time to receive reformate gas with appropriate quality to feed for example a HT-PEMFC (xCO &lt; 2 %) takes around 30 minutes. At steady state operation the hydrogen power output is around 900 W with H2 and CO fractions of 41.2 % and 1.5 %, respectively.<\/p>\n<p class=\"bodytext\">Table 1: Fuel Processor Performance, Development Status in Comparison to Targets<\/p>\n<table class=\"contenttable\" border=\"1\" width=\"389\" cellspacing=\"0\" cellpadding=\"0\">\n<tbody>\n<tr>\n<td valign=\"top\" width=\"175\">\n<p class=\"bodytext\"><b>Performance Data<\/b><\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\"><b>Status<\/b><\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\"><b>Target<\/b><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td valign=\"top\" width=\"175\">\n<p class=\"bodytext\">Reforming principle<\/p>\n<\/td>\n<td colspan=\"2\" valign=\"top\" width=\"216\">\n<p class=\"bodytext\">Autothermal reforming<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td valign=\"top\" width=\"175\">\n<p class=\"bodytext\">Power output PH2\u00a0\/ W<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">900<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">600 &#8211; 1500<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td valign=\"top\" width=\"175\">\n<p class=\"bodytext\">H2 efficiency in %<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">55<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">70<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td valign=\"top\" width=\"175\">\n<p class=\"bodytext\">Ethanol conversion \/ %<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">~ 100<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">100<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td valign=\"top\" width=\"175\">\n<p class=\"bodytext\">Gas quality, CO \/ %<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">1.0 \u2013 1.5<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">&lt;\u00a01.0<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td valign=\"top\" width=\"175\">\n<p class=\"bodytext\">Start up time \/ Min<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">~ 30<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">&lt;\u00a015<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td valign=\"top\" width=\"175\">\n<p class=\"bodytext\">Pressure drop \/ mbar<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">15 &#8211; 20<\/p>\n<\/td>\n<td valign=\"top\" width=\"108\">\n<p class=\"bodytext\">20<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"bodytext\">This work has been presented at\u00a013AIChE\u00ae Annual Meeting, San Francisco, CA\u00a0in the Technical Session \u201cFuel Processing for Hydrogen Production\u201d. The project was partly supported within the BMBF program \u201cForschungspr\u00e4mieZwei\u201d under the grant No. 03FPZN0144<\/p>\n<p class=\"bodytext\">For further information see also<br \/>\nDepartment fuel processing<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n\n\n<section class=\"latest-news latest-news--white\">\n            <h2 class=\"latest-news__heading\">More News<\/h2>\n                <div class=\"latest-news__grid\">\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/more-stable-mno%e2%82%82-anodes-for-pem-water-electrolysis\/\" class=\"news-card\" title=\"New ZBT publication: More stable MnO\u2082 anodes for PEM water electrolysis\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"681\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1024x681.png\" class=\"news-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1024x681.png 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-300x200.png 300w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-768x511.png 768w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1320x878.png 1320w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM.png 1536w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-20T11:00:00+00:00\">\n            20. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">New ZBT publication: More stable MnO\u2082 anodes for PEM water electrolysis<\/h4>\n        <p class=\"topic-card__text\">New ZBT research shows how Nb\/F co-doping can make MnO\u2082 anodes for PEM water electrolysis more stable and efficient.<\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/international-conferences-zbt-researcher-presents-progress-on-conductive-polymer-compounds\/\" class=\"news-card\" title=\"Hydrogen in Focus: From Research to Application\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1024x768.png\" class=\"news-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1024x768.png 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-300x225.png 300w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-768x576.png 768w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1536x1152.png 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1320x990.png 1320w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT.png 1600w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-20T10:00:00+00:00\">\n            20. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">Hydrogen in Focus: From Research to Application<\/h4>\n        <p class=\"topic-card__text\">How do hydrogen technologies make the transition from research to industrial application? Two interviews from the H2Raum blog series provide insights into the work of the ZBT, ranging from hydrogen infrastructure, quality assurance and refuelling to science communication, networking and knowledge transfer. <\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/type-iv-hydrogen-storage-new-data-on-thermal-behaviour-during-discharge\/\" class=\"news-card\" title=\"Type IV hydrogen storage: New data on thermal behaviour during discharge\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1024x683.jpg\" class=\"news-card__image wp-post-image\" alt=\"Hydrogen tanks and fittings\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1024x683.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-300x200.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-768x512.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1536x1025.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1320x880.jpg 1320w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail.jpg 2000w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-11T07:46:00+00:00\">\n            11. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">Type IV hydrogen storage: New data on thermal behaviour during discharge<\/h4>\n        <p class=\"topic-card__text\">New technical publication: ZBT investigates temperature trends in a 244-litre high-pressure storage tank under real operating conditions.<\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                <\/div>\n    <\/section>\n","protected":false},"excerpt":{"rendered":"<p>Hydrogen production for PEM Fuel Cell Applications<\/p>\n","protected":false},"featured_media":0,"parent":0,"template":"","class_list":["post-5995","news","type-news","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.9 - 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