{"id":5736,"date":"2020-09-15T12:42:00","date_gmt":"2020-09-15T12:42:00","guid":{"rendered":"https:\/\/prod.zbt.compositas.io\/news\/systeme-und-stapel-elektrolyseure-im-test\/"},"modified":"2025-02-07T14:02:59","modified_gmt":"2025-02-07T14:02:59","slug":"systems-and-stacks-electrolyser-testing","status":"publish","type":"news","link":"https:\/\/zbt.de\/en\/news\/systems-and-stacks-electrolyser-testing\/","title":{"rendered":"Systems and Stacks: Electrolyser Testing"},"content":{"rendered":"<section class=\"text-teaser text-teaser--white\">\n  <h2 class=\"text-teaser__heading\">Systems and Stacks: Electrolyser Testing<\/h2>\n  <div class=\"text-teaser__text\"><div class=\"teaser-text\">\n<div class=\"teaser-text\">\n<div class=\"teaser-text\">\n<p class=\"bodytext\">A central element of the German national hydrogen strategy is the use of &#8220;green hydrogen&#8221; for mobility and industry to ensure a sustainable, climate and environmentally friendly future. Hydrogen is considered &#8220;green&#8221; if it is produced from renewable energy sources, especially wind and solar power, by means of water electrolysis. This requires electrolysers which are tested at ZBT on stack and system level.<\/p>\n<\/div>\n<div class=\"news-img-wrap\">\n<div class=\"outer\">\n<div class=\"mediaelement mediaelement-image\">\n<div class=\"news-text-wrap\">\n<p class=\"bodytext\">The electrolysis of water to oxygen (O<sub>2<\/sub>) and hydrogen (H<sub>2<\/sub>) is a process known for decades. However, operation with fluctuating, regeneratively generated electrical energy presents the technology with new challenges. In the application scenarios currently under discussion, investment costs, efficiency, stability and maintenance requirements are important evaluation criteria on the basis of which suitable technologies are selected. In the Carbon2Chem<sup>\u00ae<\/sup>\u00a0project, a test field for different electrolysis technologies was established at the ZBT with funding from the BMBF. An alkaline, a PEM and a SOEC system were installed there with the aim of determining evaluation parameters in dynamic operation. The electrolysis systems provide pure hydrogen (5.0) in a pressure range between 10 and 35 bar. Such application-oriented system tests can now be carried out in the existing infrastructure of ZBT on systems with a capacity up to 150 kW. We consider both the organizational and safety-related interrelationships and the actual operational management and applicability of such product-related systems.<\/p>\n<p class=\"bodytext\">However, the electrolysis stack itself is an essential technical component of such a system. Before it can be integrated into a complex overall system, a comprehensive test program should first be completed. In the stack test bench of ZBT, for example, the operating conditions can be varied in such a way that an efficiency- and lifetime-optimized media supply and operational management can be developed. The fully automated electrolysis stack test bench can ensure operating pressures up to 35 bar on anode and cathode, supply currents up to 2,000 A and thus characterize electrolysis stacks up to 40 kW in a realistic environment. Both operating cycles in endurance tests and manual tests are possible.<\/p>\n<p class=\"bodytext\">ZBT thus provides the essential tools for the investigation of commercial electrolysis stacks and systems. We are also happy to support you in the development of operational management strategies, safety concepts and quality assurance of your components. We can also investigate peripheral components for electrolysis systems in our laboratories.<\/p>\n<p class=\"bodytext\">Electrolyser-System-Tests:<\/p>\n<ul>\n<li>Maximum connected load currently approx. 150 kW<\/li>\n<li>further requirements system-dependent<\/li>\n<li>Product gas analysis in the\u00a0HyLab quality laboratory<\/li>\n<\/ul>\n<p class=\"bodytext\">Electrolysis stack tests<\/p>\n<ul>\n<li>Maximum electrical power output: 40 kW<\/li>\n<li>Maximum pressure anode and cathode: 35 bar<\/li>\n<li>Electrolysis types: Low Temperature PEM Electrolysis Stacks<\/li>\n<li>Water supply &amp; temperature control also possible on the cathode side<\/li>\n<li>Online analysis of O<sub>2<\/sub>\/H<sub>2<\/sub>\u00a0&amp; H<sub>2<\/sub>\/O<sub>2<\/sub><\/li>\n<li>Gamry Reference 3000 AE + 30k booster<\/li>\n<li>Product gas analysis in the\u00a0HyLab quality laboratory<\/li>\n<\/ul>\n<p class=\"bodytext\">Further information and contact:<\/p>\n<ul>\n<li>Department Electrolysis and Batteries<\/li>\n<li>Electrolysis development at ZBT<\/li>\n<li>Hydrogen test field of the ZBT<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n\n\n<section class=\"latest-news latest-news--white\">\n            <h2 class=\"latest-news__heading\">More News<\/h2>\n                <div class=\"latest-news__grid\">\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/more-stable-mno%e2%82%82-anodes-for-pem-water-electrolysis\/\" class=\"news-card\" title=\"New ZBT publication: More stable MnO\u2082 anodes for PEM water electrolysis\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"681\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1024x681.png\" class=\"news-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1024x681.png 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-300x200.png 300w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-768x511.png 768w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1320x878.png 1320w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM.png 1536w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-20T11:00:00+00:00\">\n            20. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">New ZBT publication: More stable MnO\u2082 anodes for PEM water electrolysis<\/h4>\n        <p class=\"topic-card__text\">New ZBT research shows how Nb\/F co-doping can make MnO\u2082 anodes for PEM water electrolysis more stable and efficient.<\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/international-conferences-zbt-researcher-presents-progress-on-conductive-polymer-compounds\/\" class=\"news-card\" title=\"Hydrogen in Focus: From Research to Application\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1024x768.png\" class=\"news-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1024x768.png 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-300x225.png 300w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-768x576.png 768w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1536x1152.png 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1320x990.png 1320w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT.png 1600w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-20T10:00:00+00:00\">\n            20. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">Hydrogen in Focus: From Research to Application<\/h4>\n        <p class=\"topic-card__text\">How do hydrogen technologies make the transition from research to industrial application? Two interviews from the H2Raum blog series provide insights into the work of the ZBT, ranging from hydrogen infrastructure, quality assurance and refuelling to science communication, networking and knowledge transfer. <\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/type-iv-hydrogen-storage-new-data-on-thermal-behaviour-during-discharge\/\" class=\"news-card\" title=\"Type IV hydrogen storage: New data on thermal behaviour during discharge\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1024x683.jpg\" class=\"news-card__image wp-post-image\" alt=\"Hydrogen tanks and fittings\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1024x683.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-300x200.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-768x512.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1536x1025.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1320x880.jpg 1320w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail.jpg 2000w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-11T07:46:00+00:00\">\n            11. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">Type IV hydrogen storage: New data on thermal behaviour during discharge<\/h4>\n        <p class=\"topic-card__text\">New technical publication: ZBT investigates temperature trends in a 244-litre high-pressure storage tank under real operating conditions.<\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                <\/div>\n    <\/section>\n","protected":false},"excerpt":{"rendered":"<p>A central element of the German national hydrogen strategy is the use of &#8220;green hydrogen&#8221; for mobility and industry to ensure a sustainable, climate and environmentally friendly future. Hydrogen is considered &#8220;green&#8221; if it is produced from renewable energy sources, especially wind and solar power, by means of water electrolysis. This requires electrolysers which are tested at ZBT on stack and system level.<\/p>\n","protected":false},"featured_media":0,"parent":0,"template":"","class_list":["post-5736","news","type-news","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Systems and Stacks: Electrolyser Testing - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/prod.zbt.compositas.io\/news\/systeme-und-stapel-elektrolyseure-im-test\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Systems and Stacks: Electrolyser Testing - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH\" \/>\n<meta property=\"og:description\" content=\"A central element of the German national hydrogen strategy is the use of &quot;green hydrogen&quot; for mobility and industry to ensure a sustainable, climate and environmentally friendly future. 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Hydrogen is considered \"green\" if it is produced from renewable energy sources, especially wind and solar power, by means of water electrolysis. This requires electrolysers which are tested at ZBT on stack and system level.","og_url":"https:\/\/prod.zbt.compositas.io\/news\/systeme-und-stapel-elektrolyseure-im-test\/","og_site_name":"Zentrum f\u00fcr BrennstoffzellenTechnik GmbH","article_modified_time":"2025-02-07T14:02:59+00:00","twitter_card":"summary_large_image","schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/prod.zbt.compositas.io\/news\/systeme-und-stapel-elektrolyseure-im-test\/","url":"https:\/\/prod.zbt.compositas.io\/news\/systeme-und-stapel-elektrolyseure-im-test\/","name":"Systems and Stacks: Electrolyser Testing - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH","isPartOf":{"@id":"https:\/\/zbt.de\/#website"},"datePublished":"2020-09-15T12:42:00+00:00","dateModified":"2025-02-07T14:02:59+00:00","breadcrumb":{"@id":"https:\/\/prod.zbt.compositas.io\/news\/systeme-und-stapel-elektrolyseure-im-test\/#breadcrumb"},"inLanguage":"en-GB","potentialAction":[{"@type":"ReadAction","target":["https:\/\/prod.zbt.compositas.io\/news\/systeme-und-stapel-elektrolyseure-im-test\/"]}]},{"@type":"BreadcrumbList","@id":"https:\/\/prod.zbt.compositas.io\/news\/systeme-und-stapel-elektrolyseure-im-test\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/zbt.de\/en\/"},{"@type":"ListItem","position":2,"name":"Systems and Stacks: Electrolyser Testing"}]},{"@type":"WebSite","@id":"https:\/\/zbt.de\/#website","url":"https:\/\/zbt.de\/","name":"Zentrum f\u00fcr BrennstoffzellenTechnik GmbH","description":"","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/zbt.de\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-GB"}]}},"_links":{"self":[{"href":"https:\/\/zbt.de\/en\/wp-json\/wp\/v2\/news\/5736","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/zbt.de\/en\/wp-json\/wp\/v2\/news"}],"about":[{"href":"https:\/\/zbt.de\/en\/wp-json\/wp\/v2\/types\/news"}],"version-history":[{"count":1,"href":"https:\/\/zbt.de\/en\/wp-json\/wp\/v2\/news\/5736\/revisions"}],"predecessor-version":[{"id":5739,"href":"https:\/\/zbt.de\/en\/wp-json\/wp\/v2\/news\/5736\/revisions\/5739"}],"wp:attachment":[{"href":"https:\/\/zbt.de\/en\/wp-json\/wp\/v2\/media?parent=5736"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}