{"id":5497,"date":"2022-01-31T15:40:00","date_gmt":"2022-01-31T15:40:00","guid":{"rendered":"https:\/\/prod.zbt.compositas.io\/news\/kunststoffelemente-mit-verbesserten-waermetransporteigenschaften-im-korrosionsbereich\/"},"modified":"2025-01-28T15:45:18","modified_gmt":"2025-01-28T15:45:18","slug":"highly-filled-thin-walled-plastic-elements-for-heat-transfer-in-corrosive-environments","status":"publish","type":"news","link":"https:\/\/zbt.de\/en\/news\/highly-filled-thin-walled-plastic-elements-for-heat-transfer-in-corrosive-environments\/","title":{"rendered":"highly filled thin-walled plastic elements for heat transfer in corrosive environments"},"content":{"rendered":"<section class=\"text-teaser text-teaser--white\">\n  <h2 class=\"text-teaser__heading\">highly filled thin-walled plastic elements for heat transfer in corrosive environments<\/h2>\n  <div class=\"text-teaser__text\"><div class=\"teaser-text\">\n<div class=\"teaser-text\">\n<p class=\"bodytext\"><strong>Within corrosive media, only a few low-cost metals can be used for heat exchangers, so pure plastic heat transfer elements are used in many places. However, the thermal conductivity and corresponding heat transfer coefficient are so low that the efficiency is far below metallic heat exchangers. This topic is adressed in an IGF project.<\/strong><\/p>\n<div class=\"news-text-wrap\">\n<p class=\"bodytext\">In the IGF project No. 20999 N\/1 &#8220;Development of highly filled thin-walled plastic elements with improved heat transfer properties in the corrosion range&#8221;, the Laboratory of Reaction and Fluid Process Engineering of the TUK and the ZBT have taken it upon themselves to provide pure plastics with thermally conductive fillers and to manufacture heat exchanger plates from them. These heat exchanger plates form a symbiosis of metals and plastics and combine the positive properties of both materials. They have significantly higher thermal conductivities than pure plastics, yet still have the same corrosion resistance.<\/p>\n<p class=\"bodytext\">In the course of the project to date, it has been possible to emboss entire heat exchanger plates measuring 195 mm x 95 mm from the continuously produced filled compound foils, true to the original and without defects. Preliminary tests and simulations show that these developed materials achieve a heat transfer coefficient as high as ~ 85% of the k-value of metallic (1.4571) heat exchanger plates. Currently, heat exchangers are being constructed from the plates, which will then be tested for their suitability in initial in-situ tests.<\/p>\n<p class=\"bodytext\">A project of our department\u00a0fuel cell stacks<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n\n\n<section class=\"latest-news latest-news--white\">\n            <h2 class=\"latest-news__heading\">More News<\/h2>\n                <div class=\"latest-news__grid\">\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/more-stable-mno%e2%82%82-anodes-for-pem-water-electrolysis\/\" class=\"news-card\" title=\"New ZBT publication: More stable MnO\u2082 anodes for PEM water electrolysis\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"681\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1024x681.png\" class=\"news-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1024x681.png 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-300x200.png 300w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-768x511.png 768w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM-1320x878.png 1320w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/chanda_SEM.png 1536w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-20T11:00:00+00:00\">\n            20. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">New ZBT publication: More stable MnO\u2082 anodes for PEM water electrolysis<\/h4>\n        <p class=\"topic-card__text\">New ZBT research shows how Nb\/F co-doping can make MnO\u2082 anodes for PEM water electrolysis more stable and efficient.<\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/international-conferences-zbt-researcher-presents-progress-on-conductive-polymer-compounds\/\" class=\"news-card\" title=\"Hydrogen in Focus: From Research to Application\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1024x768.png\" class=\"news-card__image wp-post-image\" alt=\"\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1024x768.png 1024w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-300x225.png 300w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-768x576.png 768w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1536x1152.png 1536w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT-1320x990.png 1320w, https:\/\/zbt.de\/app\/uploads\/2026\/08\/Spitta_Schredelseker_ZBT.png 1600w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-20T10:00:00+00:00\">\n            20. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">Hydrogen in Focus: From Research to Application<\/h4>\n        <p class=\"topic-card__text\">How do hydrogen technologies make the transition from research to industrial application? Two interviews from the H2Raum blog series provide insights into the work of the ZBT, ranging from hydrogen infrastructure, quality assurance and refuelling to science communication, networking and knowledge transfer. <\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                            <div class=\"latest-news__item\">\n                    <a href=\"https:\/\/zbt.de\/en\/news\/type-iv-hydrogen-storage-new-data-on-thermal-behaviour-during-discharge\/\" class=\"news-card\" title=\"Type IV hydrogen storage: New data on thermal behaviour during discharge\">\n    <div class=\"news-card__header\">\n        <figure class=\"news-card__figure\">\n            <img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1024x683.jpg\" class=\"news-card__image wp-post-image\" alt=\"Hydrogen tanks and fittings\" srcset=\"https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1024x683.jpg 1024w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-300x200.jpg 300w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-768x512.jpg 768w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1536x1025.jpg 1536w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail-1320x880.jpg 1320w, https:\/\/zbt.de\/app\/uploads\/2024\/08\/zbt-wasserstoff-testfeld-tankstelle-speicher-detail.jpg 2000w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>\n        <\/figure>\n    <\/div>\n    <div class=\"news-card__body\">\n        <time class=\"topic-card__published\" datetime=\"2026-08-11T07:46:00+00:00\">\n            11. August, 2026\n        <\/time>\n        <h4 class=\"topic-card__title\">Type IV hydrogen storage: New data on thermal behaviour during discharge<\/h4>\n        <p class=\"topic-card__text\">New technical publication: ZBT investigates temperature trends in a 244-litre high-pressure storage tank under real operating conditions.<\/p>\n    <\/div>\n    <div class=\"news-card__footer\">\n        <div class=\"news-card__action\">\n            <span class=\"news-card__more\">Read more<\/span>\n            <i class=\"news-card__arrow\"> <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"currentColor\" viewBox=\"0 0 448 512\"><path d=\"M435.3 267.3L446.6 256l-11.3-11.3-168-168L256 65.4 233.4 88l11.3 11.3L385.4 240 16 240 0 240l0 32 16 0 369.4 0L244.7 412.7 233.4 424 256 446.6l11.3-11.3 168-168z\"\/><\/svg><\/i>\n        <\/div>\n    <\/div>\n<\/a>\n                <\/div>\n                                <\/div>\n    <\/section>\n","protected":false},"excerpt":{"rendered":"<p>Within corrosive media, only a few low-cost metals can be used for heat exchangers, so pure plastic heat transfer elements are used in many places. However, the thermal conductivity and corresponding heat transfer coefficient are so low that the efficiency is far below metallic heat exchangers. This topic is adressed in an IGF project.<\/p>\n","protected":false},"featured_media":0,"parent":0,"template":"","class_list":["post-5497","news","type-news","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>highly filled thin-walled plastic elements for heat transfer in corrosive environments - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/prod.zbt.compositas.io\/news\/kunststoffelemente-mit-verbesserten-waermetransporteigenschaften-im-korrosionsbereich\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"highly filled thin-walled plastic elements for heat transfer in corrosive environments - Zentrum f\u00fcr BrennstoffzellenTechnik GmbH\" \/>\n<meta property=\"og:description\" content=\"Within corrosive media, only a few low-cost metals can be used for heat exchangers, so pure plastic heat transfer elements are used in many places. 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